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PEEK MFG

PEEK property data, and what each number actually changes

Every datasheet gives you the value. This one gives you the consequence: what the row changes on a part you have to specify, quote or inspect.

How to read this

Values are typical published figures from manufacturer datasheets for machining grade stock at 23 °C unless the row says otherwise. They are ranges because grades differ between makers and because a machined part is not a moulded test bar. Use them to shortlist a grade and to sanity check a quote. For a value you will design against, take it from the datasheet of the exact grade and lot you will buy. Where the numbers come from and how mistakes get fixed is set out in our editorial standards.

Unfilled

The tough one. Steam, autoclave cycles, chemicals, impact. Moves the most with temperature.

GF30

30% glass fibre. Stiff and creep resistant while hot, still insulating, abrasive to a mating shaft.

CF30

30% carbon fibre. Stiffest, most dimensionally stable, conducts heat, dissipates static, cannot insulate.

Bearing

Carbon fibre with PTFE and graphite. Lowest friction, best dry wear, weakest of the four.

Mechanical

PropertyUnitUnfilledGF30CF30Bearing
DensitySets part weight and the price of the blank, because stock is sold by the kilo.g/cm³1.30 - 1.321.49 - 1.511.40 - 1.441.44 - 1.46
Tensile strengthLoad before yield. Filled grades win here, and lose on toughness.MPa90 - 100150 - 170130 - 14090 - 110
Tensile modulusHow much the part deflects. Unfilled PEEK is about one fiftieth as stiff as steel, which is the number most metal designs get wrong.GPa3.5 - 4.09 - 1112 - 147 - 9
Elongation at breakWarning for snap fits and impact. A filled grade that reads 2% will crack where unfilled bends.%20 - 452 - 31.5 - 2.52 - 4
Izod impact, notchedSurvival of a drop or a knock. Bearing blends are the most brittle of the family.kJ/m²5 - 87 - 94 - 63 - 5
Coefficient of friction, dry against steelThe one row that decides a bushing. Glass filled is the worst choice against a metal shaft.µ0.30 - 0.400.35 - 0.450.20 - 0.300.10 - 0.20

Thermal

PropertyUnitUnfilledGF30CF30Bearing
Glass transition, TgThe number to design around. Above it the material softens, expansion jumps and creep becomes the limit rather than strength.°C143143143143
Melting pointFar above any annealing soak, which is why stress relief does not distort the part.°C343343343343
Continuous service temperatureSustained, unloaded. It is not the temperature at which the datasheet strength still applies.°C250250 - 260250 - 260250
Heat deflection temperatureThe honest gap between unfilled and filled. A loaded part hot is a filled grade job.°C at 1.8 MPa150 - 160310 - 320310 - 320260 - 290
Thermal expansion, below TgSteel is about 12 and aluminium about 23. This single row explains most fits that close up hot.µm/m·K45 - 5020 - 2414 - 1818 - 24
Thermal expansion, above TgRoughly triples for unfilled PEEK. Any fit that has to hold above 143 °C needs a filled grade or a deliberate cold clearance.µm/m·K110 - 14030 - 5025 - 4035 - 55
Thermal conductivityAbout one five hundredth of aluminium for unfilled. It is why PEEK traps machining heat and why carbon filled holds tighter tolerances.W/m·K0.250.40 - 0.450.85 - 0.950.6 - 0.9

Electrical and environmental

PropertyUnitUnfilledGF30CF30Bearing
Volume resistivityThe grade decision for insulators and for static dissipation, in one row. Carbon filled cannot insulate.Ω·cm> 10¹⁵> 10¹⁵10³ - 10⁶10³ - 10⁶
Dielectric strengthAsk for the value at your wall thickness, it falls as the section grows.kV/mm19 - 2316 - 20--
FlammabilityTypical at common wall thickness. The rating is thickness dependent, so quote it with the section.ratingV-0V-0V-0V-0
Limiting oxygen indexWhy PEEK turns up in rail, aerospace and enclosed equipment.%3538 - 4538 - 4538 - 45
Water absorptionLow enough that parts hold size in humid air, unlike nylon. Saturation is about 0.5% for unfilled.% at 24 h0.10.06 - 0.10.06 - 0.10.06 - 0.1

What it means in the shop

PropertyUnitUnfilledGF30CF30Bearing
Tolerance a shop quotesOn small annealed features. Long features and thin walls move to the looser end.mm±0.05±0.05±0.025±0.05
Surface finishFilled grades show fibre ends at the surface, so a sealing face usually wants unfilled.Ra µm0.4 - 0.80.8 - 1.60.8 - 1.60.8 - 1.6
Tool wear, relative to unfilledPriced into the quote. Fibre filled work carries fresh tooling and often a separate tool set.-1x3x3x2x
Stress relief on thin walls and tight boresRough, anneal, finish. Under about 3 mm wall or tighter than ±0.05 mm, assume it is in the quote.-yesyesyesyes

Picking a grade from the rows above

Four questions settle almost every case, in this order.

PEEK grade decision treeMust it insulate?yesGF30 or unfillednoMust it hold a dimension?yesCF30noDoes it slide on something?yesBearing gradenoLoaded while hot?yesGF30Unfilledno
The first question with a hard answer decides it. Long term body contact means implant grade stock to ASTM F2026.

What a shop can hold as a feature gets deeper

Tolerance held against depth to width ratio±0.0201:1±0.0302:1±0.0383:1±0.0504:1±0.0705:1Depth to width ratioTolerance, ±mm00.08
Typical quoted values on annealed stock, inspected at 20 °C. The deeper a feature is against its width, the more the tool deflects and the harder chips are to clear, so the tolerance opens up.

Five rules that come out of this table

The rows above are worth more as decisions than as data.

  • Stiffness, not strengthUnfilled PEEK is strong for a plastic and about one fiftieth as stiff as steel. A metal section carried straight across will deflect.
  • Tg 143 °C is the real ceilingContinuous service of 250 °C is unloaded. Above Tg, expansion triples and creep decides the part.
  • Expansion breaks fits, not strengthPEEK moves about four times more than steel per degree. Calculate the fit at the service temperature, both directions.
  • Carbon conductsCF30 is the answer for static dissipation and the wrong answer for an insulator. Check the resistivity row before the strength rows.
  • Filled grades cost twiceOnce in stock price, once in tool wear. If the filler does nothing for the part, unfilled saves in both places.

Put the numbers to work

Two calculators use the rows above: expansion and fit at temperature, and the annealing cycle for a wall thickness. Both run in your browser and send nothing anywhere.

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